Technology Readiness

From Lab to
Pilot-Ready

Systematic advancement through Technology Readiness Levels from laboratory validation to full field-pilot readiness.

Technology Readiness Journey

MATi has successfully advanced from TRL 4 (laboratory validation) to TRL 6 (pilot-ready engineering) — the critical gateway to industrial deployment.

1–3
Pre-Project
Basic Principles
✓
TRL 4 ✓ Done
Lab Validation
Technology Validated in Laboratory Environment

Proof of concept for both methane pyrolysis and CO₂ decomposition pathways using small-scale reactors at 10 sccm flow rate.

  • Small-scale reactor built and tested
  • Alloy catalyst compositions identified
  • Initial conversion rates confirmed
✓
TRL 5 ✓ Done
Relevant Environment Test
Technology Validated in Relevant Environment

Scale-up to 1,000 sccm (100× increase) with full catalyst optimization and performance validation at scale.

  • 100× throughput increase achieved
  • Sn-Cu-Ga-Bi catalyst optimized (84% CH₄)
  • Ga-In alloy for CO₂ (>46% at 500°C)
✓
TRL 6 ✓ Completed Current
Pilot-Ready Engineering
Technology Demonstrated in Relevant Environment

Complete detailed engineering designs, energy/mass balance analysis, cost estimates, and economic validation for 1,000 m³/day pilot deployment.

  • 85% CH₄ conversion at 1,000 sccm ✓
  • >90% CO₂ conversion at scale ✓
  • Full pilot engineering design (both pathways) ✓
  • CAPEX: CH₄ $1.38M | CO₂ $962K ✓
  • ROI validated: 43.4%, ~2-year payback ✓
7
TRL 7 Next
Field Pilot Demonstration
System Prototype in Operational Environment

Field deployment of 1,000 m³/day methane pilot and 1 tonne/day CO₂ pilot with 12–18 months of extended operation and data collection.

  • On-site pilot deployment
  • 12–18 months operation
  • Performance & reliability validation
8
TRL 8 Planned
Commercial Demonstration
9
TRL 9 Future
Full Commercial Deployment

Three-Phase Commercialization Plan

A structured, milestone-driven path from pilot demonstration to early commercial deployment over three years.

01
Phase 1
2026 – 2027

Demonstration Preparation

Finalize pilot engineering, secure field test site, fabricate equipment, and commission systems for both pathways.

  • Finalize pilot unit engineering and procurement
  • Secure field test site and required permits
  • Fabricate and assemble pilot equipment
  • Commission systems and conduct safety reviews
Key Deliverable: Commissioned pilot units ready for operation
02
Phase 2
2027 – 2028

Pilot Execution & Validation

Conduct extended field trials, validate performance and reliability, optimize operational parameters, and collect techno-economic data.

  • Conduct extended field trials (12–18 months)
  • Validate performance targets (91–93% CH₄, >90% CO₂)
  • Optimize operational parameters and reliability
  • Collect and analyze techno-economic data
Key Deliverable: Validated pilot performance data package
03
Phase 3
2028 – 2029

Early Commercial Deployment

Scale to first commercial units, establish supply chain partnerships, deploy with early adopter customers, and build market presence.

  • Scale to first commercial units (5,000–10,000 m³/day)
  • Establish manufacturing supply chain
  • Deploy with early adopter industrial customers
  • Build market presence in hydrogen and carbon markets
Key Deliverable: Operating commercial units generating revenue

Key Achievement Summary

Five major milestones completed for both CH₄ and CO₂ pathways, establishing full pilot readiness.

M1
✓

100× Scale-Up Achieved

Throughput increased from 10 to 1,000 sccm with stable high-temperature operation for both CH₄ and CO₂ reactors.

1,000 sccm1,100°C stable
M2
✓

Catalyst Optimization

Sn-Cu-Ga-Bi alloy (CH₄) and Ga-In alloy (CO₂) validated, enabling higher conversion at lower temperatures.

84% CH₄>46% CO₂@500°C
M3
✓

Target Conversion at Scale

85% CH₄ conversion and >90% CO₂ conversion achieved at 1,000 sccm throughput in scaled-up reactor.

85% CH₄>90% CO₂
M4
✓

Pilot Unit Engineering Design

Detailed engineering designs, energy/mass balances, and process flow diagrams completed for both pilot units.

1,000 m³/day1t CO₂/day
M5
✓

Cost Estimates & Economics

CAPEX, OPEX, revenue projections, and ROI analysis completed. Both pathways show ~2-year payback periods.

43.4% ROI~2yr payback
Project Status
5/5
Milestones Complete
TRL 6
Current Readiness
2022–2026
Development Period
Commercial Plan →

Ready for the Next Phase

MATi is seeking field demonstration partners to advance to TRL 7. Join us in making clean hydrogen a reality.